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Barrier Coating Machine

Name: Barrier Coating Machine
Brand: AAYAR INTERNATIONAL
Price: 500000.00 INR
Availability: InStock

Price 500000.00 INR/ Piece

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MOQ : 1 Piece

Barrier Coating Machine Specification

Type
Barrier Coating Machine

Material
Stainless Steel / Mild Steel

Capacity
1500 - 4000 sheets/hour

Printing Speed
100 - 120 m/min

Computerized
Yes

Automatic Grade
Automatic

Plate Type
Flatbed

Print Direction
Uni-Directional

Ink Type
Aqueous Barrier Coating

Color Management
Single/Twin Coating Unit

Control System
PLC Controlled

Working Temperature
Room Temperature to 60C

Power
15 kW

Size
Customized

Width
1200 mm

Weight (kg)
3500 kg

Dimension (L*W*H)
6000 x 2200 x 2300 mm

Noise Level
< 70 dB

Cleaning System
Automatic Washing System

Application
Paperboard, Folding Cartons, Flexible Packaging

Coating Method
Roll or Slot Die

Coating Uniformity
±3% Across Web Width

Operator Interface
Touchscreen HMI

Max Substrate Thickness
0.2 - 0.6 mm

Drying System
Hot Air Dryer & IR Module

Max Substrate Width
1150 mm

Mounting
Floor Mounted

Voltage Requirement
380V / 415V, 3 Phase, 50 Hz

Humidity Tolerance
Upto 80% RH

Safety
Emergency stop and safety interlocks

Feed System
Automatic Sheet Feeder

Barrier Coating Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Barrier Coating Machine

Product Specification

Usage/Application	Industrail
Automation Grade	Automatic
Working Speed	Customize
Material	MS
Design	Customize
Country of Origin	Made in India

Product Description

With our expertise and trustworthiness, we are engaged in offering an optimum quality range ofWater based Barrier Coating Machine.

Advanced Coating Technology

Utilizing either roll or slot die methods, the barrier coating machine achieves highly uniform coatings for various substrates. The machine supports aqueous barrier coatings, with print direction set to uni-directional and offers both single and twin coating units for flexible applications. Its computerized system streamlines operational control and monitoring to maximize consistency.

Efficient Drying and Cleaning Systems

Incorporating both hot air dryers and infrared modules, the machine quickly dries coated substrates while maintaining humidity tolerance up to 80% RH. The automatic washing system further ensures swift and thorough cleaning, minimizing downtime between production runs and improving operational hygiene.

Safety and User-Friendly Operation

Designed for industrial reliability, the machine features emergency stops and safety interlocks to protect operators. The intuitive touchscreen HMI simplifies control, enabling quick job setup and seamless monitoring. Floor-mounted installation makes it ideal for production facilities, with customizable size and robust build quality.

FAQ's of Barrier Coating Machine:

Q: How does the barrier coating machine achieve uniform coating across a wide substrate?

A: The machine uses advanced roll or slot die coating methods, controlled via a PLC system, to regulate coating application. This technology, combined with precise feed system and computerized controls, enables consistent coating uniformity of 3% across the entire web width.

Q: What substrates can be processed with this coating machine?

A: It is suitable for paperboard, folding cartons, and flexible packaging substrates, accommodating thicknesses between 0.2 to 0.6 mm and widths up to 1150 mm. The automatic sheet feeder handles various sheet types efficiently.

Q: When should the automatic washing system be used, and how does it benefit operations?

A: The automatic washing system is typically activated after each production cycle or coating change to clean the machine components. This reduces manual labor, ensures hygiene, and shortens turnaround times for subsequent jobs.

Q: Where is this barrier coating machine best installed, and what are its mounting requirements?

A: The machine is designed for floor-mounted installation in industrial production facilities. With its dimensions (6000 x 2200 x 2300 mm) and robust construction, it is well-suited for spacious, well-ventilated environments such as packaging or converting plants.

Q: What safety features are built into the coating machine?

A: Key safety features include emergency stop buttons and safety interlocks to prevent accidents. The operator interface is designed for user safety, while the noise level remains below 70 dB to ensure a comfortable work environment.

Q: How does the drying system improve coating performance and process efficiency?

A: The combination of hot air dryers and IR modules ensures rapid and uniform drying, supporting high printing speeds (100-120 m/min) and capacity (1500-4000 sheets/hour), while maintaining substrate quality even in high-humidity conditions up to 80% RH.

Q: What advantages does the computerized PLC-controlled operation offer?

A: Computerized PLC control enables automated, accurate, and repeatable coating processes. Operators benefit from intuitive touch-screen HMI, precise color management, flexible machine programming, and better monitoring of performance parameters.

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