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Air Knife Coating Machine

Name: Air Knife Coating Machine
Brand: AAYAR INTERNATIONAL
Price: 500000 INR
Availability: InStock

Price 500000 INR/ Piece

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MOQ : 1 Piece

Air Knife Coating Machine Specification

Type
Air Knife Coating Machine

Material
Stainless Steel & Alloy Construction

Capacity
Up to 500 m/hr

Printing Speed
30-70 m/min

Computerized
Yes

Automatic Grade
Automatic

Plate Type
Roller / Plate

Print Direction
Bidirectional

Ink Type
Water-based, Solvent-based

Color Management
Advanced Digital Control

Control System
PLC Controlled Touchscreen Panel

Working Temperature
Ambient to 60C

Power
380V / 50Hz / 3-Phase

Size
Customizable

Width
600 mm to 2000 mm

Weight (kg)
Approx. 1200 kg

Dimension (L*W*H)
3200 mm x 1500 mm x 1800 mm

Max. Coating Thickness
Up to 200 µm

Noise Level
< 72 dB

Lubrication
Automatic

Display
7" HMI Touch Panel

Cooling System
Built-in Water Cooling Option

Knife Gap Adjustment
Motorized / Manual

Drying System
Hot Air / IR Dryer integrated

After-Sales Service
Available nationally

Substrate Compatibility
Paper, Film, Foil, Fabrics

Installation Support
Provided

Air Pressure Requirement
6-8 bar

Safety Features
Emergency Stop, Overload Protection

Coating Uniformity
±2 µm

Energy Consumption
5.5 kW

Air Knife Coating Machine Trade Information

Minimum Order Quantity
1 Piece

Main Domestic Market
All India

About Air Knife Coating Machine

Product Specification

Type of Machine	Paper Roll Making Machine
Dimension	Customize
Usage/Application	Coating Machine
Working Speed	Customize
Country of Origin	Made in India

Product Description

With our expertise and trustworthiness, we are engaged in offering an optimum quality range of Air Knife Coating Machine.

Advanced Coating Precision

Benefit from highly accurate coating thickness with knife gap adjustments available in both motorized and manual modes. Uniform application is guaranteed within 2 m, ensuring minimal variation across substrates and optimal results for high-quality printing and finishing. The integrated control system ensures seamless operation and fine-tuning for each production batch.

Efficient Drying & Energy Management

This machine is equipped with hot air and IR drying systems, allowing rapid and uniform drying of water-based or solvent-based inks. Coupled with a built-in cooling option, energy consumption is kept at 5.5 kW during peak operations, ensuring quality and consistency at speeds up to 70 m/min while maintaining a noise level below 72 dB.

User-Friendly Automation & Safety

Operators control the process via a 7-inch HMI touchscreen panel and PLC automation. Essential safety features like emergency stop and overload protection are built-in for peace of mind. Automatic lubrication and a robust water-cooling system minimize downtime and prolong machine life, delivering reliable performance during continuous production.

FAQ's of Air Knife Coating Machine:

Q: How does the knife gap adjustment work and what modes are available?

A: The Air Knife Coating Machine features both motorized and manual knife gap adjustment, allowing precise control over the coating thickness up to 200 m. The motorized mode provides fast, consistent settings, while the manual adjustment gives operators flexibility for specific substrate requirements.

Q: What types of substrates can be coated with this machine?

A: This machine is compatible with a wide range of substrates including paper, film, foil, and fabrics. Versatility in substrate handling makes it ideal for varied industrial applications in printing and finishing processes.

Q: When is installation support and after-sales service available?

A: Installation support is provided at the time of machine delivery and setup at your facility. After-sales service is available nationally across India for troubleshooting, maintenance, and technical queries, ensuring smooth, continuous operation post-installation.

Q: Where should the machine be installed for optimal performance?

A: The machine is best installed in a controlled industrial environment with an available air pressure supply of 6-8 bar, ambient temperature up to 60C, and access to 380V/50Hz/3-phase power. Floor space should accommodate dimensions of 3200 mm x 1500 mm x 1800 mm and approximately 1200 kg in weight.

Q: What is the process for operating and monitoring the coating application?

A: Operators use the PLC-controlled 7-inch touchscreen panel to select settings for coating thickness, ink type, and drying mode. The system monitors coating uniformity, drying, and substrate movement, while automatic lubrication and built-in cooling ensure ongoing efficiency. Safety protections remain active throughout operation.

Q: How is noise and energy consumption managed during usage?

A: The machine operates at a noise level below 72 dB, making it suitable for industrial environments. Energy consumption is efficiently managed at 5.5 kW, with advanced digital controls to optimize system performance and quality without excessive power usage.

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